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ASME Certified Skid Manufacturer

Modular Process Skids

Custom Skid-Mounted Process Systems Design & Manufacturing

ASME-certified Modular Process Skids and skid mounted systems with full-cycle capabilities in process design, equipment integration, manufacturing, automation control, and on-site installation. Rigorous quality control ensures every skid system delivers safety, reliability, and exceptional performance.

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Modular Process Skids

What Are Modular Process Skids?

Modular Process Skids, also known as skid mounted systems, are self-contained, pre-assembled industrial process units built on a structural steel frame. These compact, transportable units integrate all necessary equipment, piping, instrumentation, and controls to perform specific process functions.

Why Choose Us as Your Modular Process Skids Manufacturer

Discover the key benefits that make us the preferred manufacturer for Modular Process Skids and skid mounted systems worldwide

Reduced Installation Time

Factory prefabrication allows parallel construction activities, cutting total project schedules by 40-60% compared to traditional stick-built approaches

Superior Quality Control

Manufacturing in a controlled shop environment ensures consistent weld quality, precise alignment, and comprehensive testing before shipment

Complete Turnkey Solutions

Single-source responsibility from process design and engineering through procurement, fabrication, testing, and commissioning support

Fully Customizable Design

Every skid is engineered to your specific process requirements, operating conditions, site constraints, and regulatory compliance needs

Rapid Global Delivery

Standardized manufacturing processes and strategic logistics partnerships enable fast delivery to project sites worldwide

Lower Total Project Cost

Reduced field labor, shorter schedules, and minimized rework combine to deliver significant cost savings over conventional construction

Project Case Studies

Explore our track record of successful Modular Process Skid projects across various industries

Supercritical CO2 Closed-Loop Heat Recovery Skid

Supercritical CO2 Closed-Loop Heat Recovery Skid

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Dibenzyltoluene LOHC Hydrogenation and Dehydrogenation Pilot Unit

Dibenzyltoluene LOHC Hydrogenation and Dehydrogenation Pilot Unit

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Dilute Ethylene Recovery and Side-stream Utilization

Dilute Ethylene Recovery and Side-stream Utilization

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Polysilicon Reduction Furnace Feed Skid Module

Polysilicon Reduction Furnace Feed Skid Module

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Light Hydrocarbon Dehydration Skid

Light Hydrocarbon Dehydration Skid

Chemical Injection Skid

Chemical Injection Skid

HFE Etherification Distillation Skid

HFE Etherification Distillation Skid

Silicon-Carbon Anode Skid

Silicon-Carbon Anode Skid

Specialty Elastomer Skid

Specialty Elastomer Skid

Polysilicon Reduction Furnace Feed Skid

Polysilicon Reduction Furnace Feed Skid

Industries We Serve

Our Modular Process Skids and skid mounted systems are deployed across diverse industrial sectors requiring reliable, efficient process solutions

Petrochemical

Oil & gas production, refineries, petrochemical plants, and chemical processing operations

Gas treatment, oil-water separation, refinery units, chemical reactors, distillation, product storage

Clean Energy

New energy materials production, hydrogen, LNG, and renewable energy process systems

Polysilicon production, battery materials, hydrogen generation & storage, LNG vaporization, biomass energy

Marine Engineering

Offshore platforms, marine vessels, offshore equipment, and port facility process systems

Marine vaporizers, offshore platform skids, FPSO systems, port chemical handling

Specialty Chemicals

Specialty chemicals, electronic chemicals, pharmaceutical intermediates, and advanced materials production

Fluorochemicals, specialty elastomers, electronic-grade chemicals, catalyst production

Water & Wastewater

Municipal water treatment, industrial wastewater, and water reuse applications

Filtration systems, chemical dosing, RO/UF systems, sludge handling

Pharmaceutical & Biotech

API production, bioprocessing, and sterile manufacturing environments

CIP/SIP systems, WFI generation, buffer preparation, solvent recovery

Technical Specifications & Capabilities

Our Modular Process Skids and skid mounted systems are engineered to meet rigorous industry standards and customer-specific requirements

Structural Design

Carbon steel or stainless steel structural frame
Epoxy primer with polyurethane topcoat (offshore-grade available)
Engineered lifting lugs with certified load calculations
Up to 150 tons per module (heavier configurations available)

Dimensions & Transport

Standard road-transportable: 25m L x 6m W x 4.5m H
Oversize modules available with permit routing
ISO container-compatible designs for international shipping
Multi-module configurations for complex process trains

Pressure & Temperature

Design pressure up to 600 MPa
Operating temperature: -196°C to +800°C
Carbon steel, stainless steel, duplex, super duplex, exotic alloys
Hydrostatic testing, pneumatic testing, helium leak testing

Instrumentation & Controls

Allen-Bradley, Siemens, ABB, Emerson DeltaV
Local HMI panels with remote SCADA capability
Modbus, OPC, Ethernet/IP, HART protocols
SIL-rated safety instrumented systems (SIS)

Manufacturing Capabilities

Our state-of-the-art facilities and experienced team deliver high-quality Modular Process Skids and skid mounted systems for projects worldwide

Manufacturing Facility

Modern fabrication shop with climate-controlled environment for precision manufacturing

20,000 sqm fabrication area
Multiple overhead cranes up to 50 tons
Dedicated assembly and testing bays

Advanced Equipment

State-of-the-art fabrication and welding equipment for consistent quality

Automated orbital welding systems
CNC plasma and laser cutting
Precision CNC machining centers

Experienced Team

Skilled engineers and certified craftsmen with decades of combined experience

28 process and mechanical engineers
AWS/ASME certified welders
ASNT Level III NDE inspectors

Quality Assurance

Rigorous quality management system ensuring consistent excellence

ISO 9001:2015 certified
100% weld inspection and documentation
Full FAT before shipment

Our Process - From Design to FAT

A structured approach ensures your Modular Process Skids are engineered, fabricated, tested, and delivered on time, within budget, and to specification

Phase 1

Consultation & Feasibility

Understand process requirements, evaluate feasibility, and develop preliminary concepts with budget estimates

Phase 2

Engineering & Design

Detailed process design, 3D modeling, P&IDs, equipment specifications, and design review approval

Phase 3

Procurement & Fabrication

Material sourcing, vendor coordination, precision fabrication with in-process quality inspections

Phase 4

Testing & Validation

Comprehensive FAT including hydrostatic testing, loop checks, and functional performance verification

Phase 5

Delivery & Installation

Logistics coordination, site delivery, mechanical completion, and tie-in to existing facilities

Phase 6

Commissioning & Support

Startup assistance, operator training, performance optimization, and ongoing technical support

Phase 1

Consultation & Feasibility

Understand process requirements, evaluate feasibility, and develop preliminary concepts with budget estimates

Phase 2

Engineering & Design

Detailed process design, 3D modeling, P&IDs, equipment specifications, and design review approval

Phase 3

Procurement & Fabrication

Material sourcing, vendor coordination, precision fabrication with in-process quality inspections

Phase 4

Testing & Validation

Comprehensive FAT including hydrostatic testing, loop checks, and functional performance verification

Phase 5

Delivery & Installation

Logistics coordination, site delivery, mechanical completion, and tie-in to existing facilities

Phase 6

Commissioning & Support

Startup assistance, operator training, performance optimization, and ongoing technical support

Request a Quote

Contact our engineering team to discuss your Modular Process Skids or skid mounted system requirements. We respond within 24 hours with a customized solution that meets your technical specifications, budget, and timeline.

Request a Quote
+86-13813117613support@sharpeagleind.com